Newsletter Issue N°76 special edition - Fire Resistance in Plastics 2016

 
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Phosphorus, Inorganic & Nitrogen Flame Retardants Association
 
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Your newsletter for non-halogen fire safety solutions
 
Special edition No. 76 - Fire Resistance in Plastics 2016

 

 

This special edition of the pinfa Newsletter presents the 11th AMI “Fire Resistance in Plastics” conference, 2016, summarising presentations and illustrating with interviews of a number of conference participants.
Takeaways from the conference and networking are that there is today a large potential for development of PIN flame retardants, in developing countries as fire-safety standards are improved, and in developed countries in response to new requirements for lower smoke density and toxicity.
The conference showed the high level of innovation and the close cooperation between FR producers, polymer providers, compounders and masterbatch developers, to provide safe PIN FR solutions compatible with demanding material requirements such as processing, electrical performance, colour, weatherability, recycling, transparency and aesthetic quality. 


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pinfa76 AMI Conf

11th AMI "Fire Resistance in Plastics"

The 11th AMI “Fire Resistance in Plastics” conference, Cologne, 6-8 December 2016, brought together polymer manufacturers, compounding and masterbatch companies, polymer user industries, and flame retardant (FR) producers and technology experts.


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pinfa76 Tsalic

AMI (Applied Market Information)

Noru Tsalic, AMI (Applied Market Information), the conference organisers, reminded of his message from the 2015 conference: fires continue to cause deaths and injuries in developed countries, with an even greater challenge in developing countries (60 000 fire deaths per year in India alone).


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pinfa76 Desseix

PolyOne

Maryline Desseix, PolyOne, explained why flame retardants are essential to protect lives and property. A video from Lancashire UK Fire Services shows how flashover can develop in less than three minutes in a home, even when materials comply with fire safety standards, whereas fire services take around 8 minutes on average to arrive.


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pinfa76 Shahar

Interview: Noit Shahar, Kafrit

Noit Shahar, Kafrit Israel, expects growing demand for flame retardants in developing countries, particularly in buildings, transportation and injection molding (electronics, engineering plastics).


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pinfa76 Scherf

Interview: Jacob Scherf, Polymer Asia

Jacob Scherf and Nguyen Thi Kim Quy, Polymer Asia Vietnam, explain that product manufacturers in Vietnam are mostly multi-nationals, producing for export, and therefore implement Japan, EU and US quality and fire safety requirements.


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pinfa76 UZucchelli

Italmatch

Ugo Zucchelli, Italmatch, presented inorganic phosphate salt PIN FRs (proprietary phosphinates) in polypropylene, polyethylene EVA. These PIN FRs act in both the solid phase (formation of protective char layer) and by releasing phosphorus radicals into the fire gases.


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pinfa76 Kaul

MCA Technologies

Bensi Kaul, MCA Technologies, underlined the need to look carefully at the real cost impacts of flame retardant use. In some cases, weight is critical for plastics, in others it is wall thickness. Mr. Kaul considers that organic and non-halogenated FRs are therefore advantageous, because they enable lower density.


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pinfa76 lens

FRX Polymers

Jan-Pleun Lens, FRX Polymers, presented the use of the company’s polymeric phosphonate (phosphorus PIN) flame retardants in a range of polymers: PET, epoxy, polyurethane foam and polycarbonate. The products are available as polymers, functionalised oligomers and carbonate co-polymer, for different applications.


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pinfa76 AFrache

Politecnico di Torino

Alberto Frache, Politecnico di Torino, presented investigations into flame retardancy of highly filled plastics, in particular polypropylene.


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pinfa76 SIkoma Nakamura

Interview: Shin Nakamura and Shinichi Ikoma, Daihachi Chemical

Shin Nakamura and Shinichi Ikoma, Daihachi Chemical Japan, underline that FRs must address fire performance, smoke emissions and toxicity. The company’s phosphorus-based PIN FRs are developed to not generate problematic smoke emissions. 


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pinfa76 Seebade

Interview: Jasmin Seebade, VELOX

Jasmin Seebade, VELOX Germany, sees market developments for flame retardants driven by increasingly demanding fire safety standards, both in developed and developing countries, through both regulatory requirements and through industry standards.


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pinfa76 GBeyer

Kabelwerk

Günter Beyer, Kabelwerk Eupen, summarised current knowledge on how materials fire performance can change with ageing. Ageing can see breakdown of polymer molecules into shorter chains, leading to lower viscosity and so deteriorated fire performance.


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pinfa76 SUltsch

DOW Chemicals

Stefan Ultsch, DOW Chemicals, discussed developments enabling to meet most demanding infrastructure and transportation standards with environmentally-friendly polyolefin elastomer formulations.


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pinfa76 YYonezawa

Adeka

Yutaka Yonezawa, Adeka, presented non halogenated FRs systems for exterior applications of polyolefins, such as polypropylene. These PIN FR solutions act by intumescence, creating a protective layer which shields the polymer from heat and prevents diffusion of the pyrolysis gases necessary to feed fire.


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pinfa76 RAlbach

Interview: Rolf Albach, Covestro

Rolf Albach, Covestro Germany, explained the importance of demanding fire safety standards for rigid foam building materials. Rigid polyurethane (PUR, PIR) and polycarbonate foams are increasingly used in building interiors, claddings, roofing and under-floor, to provide best-class thermal insulation, enabling important energy savings in both heating and air conditioning.


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pinfa76 EShulman

TOSAF Group

Eli Shulman, TOSAF Group, summarised the challenges and solutions found to provide fire-safe (UL94-V0) seats for sports stadiums, where UV resistance, weathering and colour stability are essential. This involves the combination of polymer, flame retardant, colour pigment, light stabilisers and other additives.


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pinfa76 MLeifer

ICL-IP

Marc Leifer, ICL-IP, presented innovative FR solutions for polycarbonates and blends, considering both phosphorus and bromine based systems. He demonstrated PC applications with excellent fire safety at low thicknesses, while keeping high transparency and low haze.


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pinfa76 BBoonliang

Interview: Butra Boonliang, SCG Chemicals

Butra Boonliang, SCG Chemicals Thailand, expects fire safety regulators to impose new regulations in Thailand in areas such as transportation and construction. In the future, new developments from Europe such as low smoke toxicity requirements are expected to be adopted in the rest of the world.


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pinfa76 MDoering

Fraunhofer LBF

Manfred Doering, Fraunhofer LBF, presented an innovative proposed solution to enable effective non-halogenated flame retardancy of expanded polystyrene foams.


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pinfa76 EGuillaume

Efectis France

Eric Guillaume, Efectis France, presented developments in safety standards for smoke toxicity. Smoke is the main killer in fires, and deaths due to smoke have not fallen as rapidly in developed countries as those due to burns.


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pinfa76 LMihailescu

Interview: Ioana-Elena Mihailescu, Evonik

Ioana-Elena Mihailescu, Evonik Resource Efficiency Germany, sees growing demand for new flame retardant solutions in cables, electronics (e.g. personal computer parts), construction and automobile.


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pinfa76 HWermter

Chemische Fabrik Budenheim

Hendrik Wermter, Chemische Fabrik Budenheim, presented results with their new PIN FR systems. These systems are mainly based on melamine polyphosphate and a recently developed polymeric DOPO-derivative (organo-phosphorus PIN FR).


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pinfa76 YBourgeois

Huber Engineered Materials

Yann Bourgeois, Huber Engineered Materials, presented testing of different combinations of commercially available PIN flame retardants in polyamides for railway electrical applications. FRs tested were: melamine poly(zinc) phosphate, melamine poly(magnesium) phosphate, magnesium hydroxide (amino silane surface treated), aluminium phosphinate (DEPAL), zinc borate, zinc phosphate complex.


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pinfa76 RRepriels

Campine

Rien Repriels, Campine, presented work to compare ATO (antimony trioxide) as a synergist for halogenated FRs with alternative synergists. ATO does not pose a cancer risk by inhalation if formulated/delivered in a non-respirable form/system, but on the other hand customers want fine product for optimal dispersion.


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pinfa76 Gaan

EMPA St Gallen

Sabayasachi Gaan, EMPA St Gallen, presented applied research into DOPO derivatives as PIN FRs in PU, polyamides, PET and PET/PBT, looking at fire performance, processing and health and safety profiles.


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pinfa76 FLaoutid

Materianova

Fouad Laoutid, Materianova, made an up-to-date overview of development of bio-based flame-retardants. This responds to demand for bio-based fire safety solutions for bio-based polymers (such as poly lactic acid PLA, bio PET, bio polyethylene …), in order to offer a coherent “green” image product.


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pinfa76 SGatti

Interview: Simone Gatti, Radici

Simone Gatti, Radici Italy, underlines the wide range of different requirements for flame retardants. Radici prefer to promote PIN flame retardants, because they consider them to be more sustainable and to open wider opportunities, but it is still difficult to substitute halogen FRs to meet some standards such as Glow Wire.


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pinfa76 Duquesne

Ecole Nationale Supérieure de Chimie de Lille

Sophie Duquesne, Ecole Nationale Supérieure de Chimie de Lille, presented results of comparisons of small scale and large scale fire testing results on materials for cables, construction and transport applications.


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pinfa76 ADeCorso

SUPSI Switzerland

Anna Rita de Corso, SUPSI Switzerland, also presented comparison between small and larger scale fire testing results, comparing the lab’s specifically developed “mini SBI” (Single Burning Item) test to the standard SBI (EN13823).


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pinfa76 TMeredith

Interview: Tanya Meredith, Sécheron

Tanya Meredith, Sécheron Switzerland, presents the challenges faced by an equipment supplier in the rail sector, where fire safety and smoke limitation standards are very demanding. Sécheron selects materials suppliers who have proven competence in respecting railway materials specifications.


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pinfa76 RFaber

Interview: Reimo Faber, SABIC

Reimo Faber, SABIC, outlined the challenges of ensuring fire safety, with both low heat release and low smoke & toxicity, for high performance thermoplastic materials for mass transit applications.


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pinfa is the Phosphorus, Inorganic and Nitrogen Flame Retardants Association and is a Sector Group within Cefic, the European Chemical Industry Council. pinfa represents the manufacturers and users of non-halogenated phosphorus, inorganic and nitrogen flame retardants (PIN FRs). Members of Pinfa share the common vision of continuously improving the environmental and health profile of their flame retardant products. This vision is coupled with a commitment to maintain high fire safety standards across the world, standards which minimize the risk of fire to the general public.

Publisher information
This Newsletter is published for the interest of user industries, stakeholders and the public by pinfa (Phosphorus Inorganic and Nitrogen Flame Retardants Association), a sector group of Cefic (European Chemical Industry federation). The content is accurate to the best of our knowledge, but is provided for information only and constitutes neither a technical recommendation nor an official position of pinfa, Cefic or pinfa member companies.

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